Digital Transformation

Digital Shopfloor Management

Revolutionize your production with intelligent communication systems across all hierarchy levels.

Digital Shopfloor Management digitalizes classic shopfloor routines and creates transparency regarding processes, responsibilities, and operational key figures. Managers and teams receive a clear, structured overview of deviations, measures, and priorities. The tool supports consistent shopfloor leadership, accelerates decision-making processes, and strengthens daily performance management directly at the point of value creation.

Visualization and Control

Digital Shopfloor Dashboard

Digital Shopfloor Dashboard

Real-time overview of safety, quality, costs, delivery performance and other KPIs

Integrated Action Tracking

Action Plan Cost Controlling

Tracking of actions with responsibilities, deadlines and PDCA cycles

Benefits for Your Company

Optimize your production with intelligent data collection and real-time availability.

Complete transparency of production processes and performance

Faster response to deviations through real-time updates

Unified communication and standardized routines

Less manual effort through automated documentation

Higher efficiency through faster decision-making

Greater process stability and fewer unplanned downtimes

Improved collaboration between teams and departments

Sustainable performance improvements through data-driven decisions

Key Features of Digital Shopfloor

Everything you need for efficient production.

Real-time visualization of production status and key KPIs

Digital deviation, problem and escalation management

Standardized digital shopfloor meetings (tier-boards)

Integrated action tracking with responsibilities and deadlines

Automated data collection from machines and systems

Digital workflows for problem solving

Communication Levels in SFM

Through agreed communication levels, the flow of information across all hierarchy levels is ensured.

Level 1

Production

Production workers get a voice in the company through PPA terminals. Downtime causes are communicated completely and reproducibly.

Level 2

Support Areas

Information is displayed via email resources on smartphones or computer workstations in support areas.

Level 3

Management

Managers receive digitized information on their smartphones and can directly perform leadership work.

Installation

  • Easy sensor mounting
  • Quick installation even on complex systems
  • Control-independent deployment
  • Also suitable for old existing machines

Security

  • Poka Yoke measures for error prevention
  • Menu-guided handling
  • Digitized, reproducible data
  • Andon signal lights for operating status

OEE (Overall Equipment Effectiveness)

The OEE calculation results from Availability × Performance × Quality in %.

Availability

Operating Time / Planned Time

Performance

Actual / Target Performance

Quality

Good Quantity / Total Quantity

RECOGNIZE, PROMOTE, UTILIZE EMPLOYEE POTENTIAL!

By involving all employees in the improvement process, we create the conditions for sustainable success.

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Contact

Let's talk about your goals

We look forward to your message and will get back to you promptly.

Address

Lean Placement

Hubert Plattmann

Hermann-Jacobs-Straße 1

33142 Büren, Germany