Process Productivity Analysis (PPA)
and Line Balance Analysis (LBA)
Identify, promote and utilize equipment potentials!
With our Productivity Analysis and Lince Balance Analysis tool, you gain real-time insights into equipment and workplace performance, detect downtime causes consistently, and transform this data into sustainable productivity gains — whether for manual workstations or automated production lines.
New at the Motek: ProcessProductivityAnalysis
PPA demo version
Process Productivity Analysis
IDENTIFY,
PROMOTE
AND UTILIZE
EQUIPMENT POTENTIALS!
PPA
Diverse applications of our customers have lead us to develop hardware and software tools to analyse causes for downtime.
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Set-up with hard & software
The productivity analysis has been already implemented in various fully automated and partly automated equipments and manual workstations. The consistent recording of technical as well as of organizational reasons for downtime can lead to efficient shop floor management.
Application international pharmaceutical industry
Application packaging department
Actions to eliminate downtime can then be implemented and will lead to a lasting increase of productivity. We developed our productivity analysis tool so that equipment and workplace data can be compiled temporarily or even on an ongoing basis.
Easy consistent recording
Real-time analysis for efficient shop floor management
Due to the easy set-up, our hardware and software are also suited for the start-up of nonstandard machinery, especially during the launch phase.
Temporary set-up in all production areas
» Digital and interactive communication in production and support areas
» Interface to Bosch Rexroth Communication Platform ActiveCockpit
» Information exchange via email, texts and apps (smartphone)
» Networking of business and production processes
» Dialog between worker, machine and product
» Current and consistent production key data
» Continuous capturing of production data
» Automatic escalation management
» Efficient shop floor management
» Significant comparison of units
» Visualization of variations
Benefits of the PPA/LBA
» Fast decision-making possible when recognizing variations
» Identification of potentials in manufacturing processes
» Temporary set-up to handle current problems
» Interface to Microsoft Office Applications
» Transparent and user-friendly setting
» Visualization of production key data
» Data base for Six Sigma analyses
» Customer-specific data analysis
» Integration in internal network
» Adaption to customers needs
» Easy and fast installation
Logging of daily downtime
Monthly summary of data
Line team shift comparison
Causes of downtime